Design advantages, material advantages, equipment advantages, environmental advantages, process advantages, quality advantages, supply chain advantages
Integration of parts to reduce cumulative tolerance of structures; Adopting large diameter steel balls to enhance direct bearing capacity.
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The ULS guide rail, slider, and steel ball are made of customized SUS440 martensitic stainless steel material. The HRC Rockwell hardness reaches 58-62 degrees, which is equivalent to tool steel, ensuring high hardness and wear resistance, and meeting export standards to Europe and America.
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In order to achieve ultra-high processing technology and achieve ultra-high product accuracy, we have jointly developed a dedicated grinding machine with the equipment factory. The grinding machine base is designed with granite, effectively avoiding the stability of equipment accuracy caused by stress release issues in traditional machine tool casting base.
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The production workshop maintains a constant temperature and humidity throughout the year, with a temperature controlled between 20 ° C-25 ° C and a humidity maintained at 65% ± 5% RH, blocking the expansion and contraction of equipment and materials.
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Adopting the base rail system, the straight-line machining accuracy of the slide rail is controlled at+1 μ Within the standard of m/1000mm, contour meter testing is performed on each batch of products in quality control to confirm the stability of rail block interchangeability.
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High or low temperatures can affect the accuracy of workshop equipment and products. ULS linear guides are high-precision linear guides, so our production workshop also has extremely high requirements for temperature and humidity. Central air conditioning is installed in the workshop, maintaining a constant temperature of 20 ℃ -25 ℃ throughout the year and a humidity of 65% ± 5% RH. This standard is set to improve the stability of ULS product accuracy and prevent the possibility of equipment and materials being affected by thermal expansion and contraction due to excessive temperature difference.
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Shorten the front-end supply time to four months, reducing financial pressure; Transfer the Taiwan supply chain and purchase precision grade raw materials and related equipment in China; Establish a high-precision product "supply chain standard system" in China
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